NEWS

Home / News / Do marine spark plugs need to be cleaned?

Do marine spark plugs need to be cleaned?

Update:31 Oct, 2025

1. Why do marine spark plugs need cleaning and maintenance?


Harder operating environment, prone to carbon deposits
Extended high speed: Marine engines (especially outboards) often operate at constant high speeds, creating heavy loads and high combustion chamber temperatures, which are more prone to carbon deposits.

Fuel Issues: Gasoline used on ships may have been stored for extended periods, which can easily lead to gum formation. Substandard fuel or improperly mixed oil ratios (for two-stroke engines) can exacerbate the formation of carbon deposits and oil contamination.

Aquatic Risks: Despite a sealed system, the humid marine environment and potential for water ingress can cause salt stains, scale, and even minor rust between the spark plug electrodes.

Extremely high reliability requirements
Safety-critical equipment: On land, a car with a spark plug failure can be pulled over. On a ship, especially in open waters, an engine stall can result in a loss of power, putting the vessel at significant risk of grounding, collision, or being carried away by currents. Single point failure has a huge impact: Many small boats have only one engine. A poor spark plug can cause the entire engine to lose cylinders, vibrate, lose power, or even fail to start.

Direct impact on performance
A dirty or incorrectly gapped spark plug can cause:
Difficulty starting: especially during cold starts.
Increased fuel consumption: incomplete combustion.
Decreased power: weak acceleration and inability to reach the top speed.
Unstable operation: engine vibration and unstable idle speed.

2. How to properly clean and inspect marine spark plugs?


Important tips: Always disconnect the battery before operation, ensure the engine is cool, and prevent any foreign objects from falling into the cylinder.

(1) Cleaning steps:


Disassembly: Use a special spark plug socket wrench to carefully remove the spark plug.
Preliminary cleaning: Use a soft brush (such as an old toothbrush) or compressed air to remove large carbon deposits and dust from the spark plug threads and porcelain core.
Chemical cleaning (for stubborn carbon deposits):
You can use a special spark plug cleaner, spray it and let it sit for a while, then clean it with a brush.
Home method: You can soak it in white vinegar or carburetor cleaner (note: carburetor cleaner is highly corrosive, so use it with caution and rinse thoroughly), then clean it with a brush.
Cleaning the electrodes: Use a spark plug gap cleaning tool (usually with a small file or wire brush) to carefully clean the carbon deposits on the center electrode and side electrodes. Never use ordinary metal brushes or sandpaper to polish vigorously, as this will damage the special precious metal coating on the electrode.

Cleaning and Drying: Perform a final rinse with carburetor cleaner or alcohol to ensure that no cleaner residue remains, then dry thoroughly.

(2) Inspection and Adjustment:


Inspect the appearance:
Normal: The electrode should be brown or light gray.
Carbon deposits: Black fuzz is covered on the electrode and porcelain core, indicating that the mixture is too rich or there is too much oil.
Oil stains: The electrode is wet and has oil stains, which may indicate wear of the piston ring or valve guide (four-stroke) or oil ratio problems (two-stroke).
Overheating: The electrode is severely burned and white or has molten beads, indicating that the spark plug heat value is not consistent or the engine is overheating.

(3) Check and adjust the gap:

Use a feeler gauge to measure the gap between the center electrode and the side electrode.
Compare with the specified value in your marine engine maintenance manual (the common gap is 0.7mm - 1.0mm, which varies depending on the model). If the gap is incorrect, carefully bend the side electrodes using a special tool to adjust it. Never strike or pry directly at the center electrode.

3. Cleaning vs. Replacement


Cleaning is a preventative maintenance measure for spark plugs with minimal carbon deposits and minimal electrode wear.

Replacement: If the spark plugs are severely eroded, worn (rounded), or have cracks in the porcelain, or if performance does not improve after cleaning, they should be replaced immediately. For safety reasons, it is recommended to always have a set of new spark plugs of the same model on board as spares.